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AC Gear Motors

The small AC gear motor is modularly designed product with low temperature rise,low noise and high efficiency. To keep up with the advanced trend in this field, it applies finite element analysis technology and adopts unique low noise gear tooth design.it can combine with frequency converter to form variable speed heical gearbox of a variety of forms to meet the different need of customers.

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Product Features


Low Energy Consumption & High Efficiency

The AC Gear Motors prioritizes energy efficiency, minimizing power consumption without compromising performance. Its high efficiency rating of 92%-96% ensures that energy is converted into useful work rather than wasted as heat, reducing operational costs for businesses. This efficiency, combined with low temperature rise, prevents overheating even during prolonged full-load operation, extending the motor’s service life.


Wide Bandwidth Voltage Compatibility

Unlike conventional gear motors, this product is equipped with a special wide bandwidth voltage system. It can operate normally under full load within the frequency range of 20Hz-60Hz, adapting to unstable power supplies in different regions or industrial environments. This compatibility eliminates the need for additional voltage regulators, simplifying installation and reducing equipment costs.


Modular Design & Strong Compatibility

The modular design of the AC Gear Motors enhances its versatility. Components can be easily combined or replaced to match specific application requirements, whether it’s adjusting speed, torque, or mounting style. This modularity also simplifies maintenance—damaged parts can be replaced individually, reducing downtime and repair expenses.


Durable Cast Iron Shell

The motor’s shell is crafted from high-quality cast iron, which provides excellent rigidity and high structural strength. This material also offers superior heat dissipation performance, ensuring that the motor maintains a stable operating temperature even in high-temperature industrial settings. The robust shell protects internal components from external impacts and corrosion, further extending the product’s lifespan.


Advanced Gear Processing Technology

The gears of the AC Gear Motors undergo professional carburizing and quenching heat treatment, significantly improving their hardness and wear resistance. The unique low-noise gear tooth design further reduces friction and operational noise, creating a quieter working environment. These design features ensure that the gears can withstand high torque loads without deformation, maintaining stable performance over time.


Compact Size & High Torque Output

Despite its small volume, the AC Gear Motors delivers large torque, making it suitable for applications where space is limited but high power is required. Its low temperature rise and wide output speed range (from low to high speeds) allow it to adapt to tasks such as precision conveying, mixing, or lifting in various industries.


Long-Lasting Gear Grease

Specialized high-performance gear grease is pre-filled in the motor, ensuring smooth gear operation and reducing wear. This grease guarantees 20000 operating hours of normal runtime without the need for frequent re-lubrication, minimizing maintenance efforts and downtime.


Applications


The AC Gear Motors is widely used across multiple industries due to its versatility, durability, and high performance. Here are its key application scenarios:


Automatic Production Lines

In automatic production lines (e.g., automobile assembly, electronic component manufacturing), the AC Gear Motors provides stable speed and torque control, ensuring synchronized operation of conveyor belts, robotic arms, and other equipment. Its low noise and high efficiency help maintain a smooth production flow, reducing errors and improving productivity.


Iron and Steel Industry

The iron and steel industry requires equipment that can withstand high loads and harsh environments. The AC Gear Motors’ robust cast iron shell, wide voltage compatibility, and high torque output make it ideal for driving rolling mills, conveyor systems for raw materials, and cooling fans. Its ability to operate under full load for long periods ensures continuous production in this high-demand sector.


Chemical and Oil Industries

In chemical and oil plants, the AC Gear Motors adapts to corrosive environments and unstable power supplies. It is used to drive mixers, pumps, and pipeline valves, where its wide frequency range (20Hz-60Hz) and low temperature rise prevent malfunctions caused by power fluctuations or chemical fumes.


Food and Beverage Industry

The AC Gear Motors meets the hygiene standards of the food and beverage industry. Its sealed design and corrosion-resistant materials prevent contamination, making it suitable for driving conveyor systems in food processing (e.g., bottling, packaging) and beverage production. Its high efficiency also helps reduce energy costs for large-scale production facilities.


Electronics and Textile Industries

In the electronics industry, the motor’s precision speed control supports the delicate handling of electronic components (e.g., circuit board assembly). In the textile industry, it drives spinning machines, weaving machines, and dyeing equipment, where its wide output speed range adapts to different fabric processing requirements, ensuring consistent product quality.


FAQ


What is the efficiency range of your AC Gear Motors?

Our AC Gear Motors achieves a high efficiency rating of 92%-96%, which is significantly higher than industry averages. This efficiency helps reduce energy consumption and operational costs for long-term use.


How long can the AC Gear Motors operate normally without maintenance?

With the pre-filled specialized gear grease, the AC Gear Motors guarantees 20000 operating hours of normal runtime under standard conditions. After this period, we recommend checking the grease level and replacing it if necessary to maintain optimal performance.


Can the AC Gear Motors work with unstable power supplies?

Yes. The motor is equipped with a wide bandwidth voltage system, allowing it to operate normally under full load within the frequency range of 20Hz-60Hz. This makes it suitable for regions or industrial environments with fluctuating power supplies.


What mounting arrangements are available for the AC Gear Motors?

The AC Gear Motors offers multiple mounting options (e.g., foot mounting, flange mounting, shaft mounting) to adapt to different equipment layouts. Its modular design also allows for custom mounting solutions based on specific application needs—please contact our team for personalized support.


Is the AC Gear Motors suitable for high-temperature environments?

Yes. The motor’s cast iron shell provides excellent heat dissipation, and its low temperature rise design ensures stable operation even in high-temperature settings (up to 40°C ambient temperature). For extreme high-temperature environments (above 40°C), we can provide customized heat-resistant components upon request.


Does the AC Gear Motors produce high noise during operation?

No. The motor adopts a unique low-noise gear tooth design and undergoes precision gear processing (carburizing and quenching). Under normal operation, its noise level is below 65 decibels, creating a quiet working environment.


Can the AC Gear Motors be customized for specific torque or speed requirements?

Absolutely. The modular design of the AC Gear Motors allows for customization of torque, speed, and voltage parameters. Our engineering team (with over 20 years of experience in motor design) can develop tailored solutions to meet your specific industrial needs.


AC Gear Motors


SPECIFICATIO N & PERFORMANCE REFERENCE VALUES OR GEAR REDUCER MOTOR

AC Gear Motors


Mounting Arrangements Description

AC Gear Motors



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