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3 Phase Mini 24v Industrial High Torque Brushless AC Servo Motor with Encoder


China Motors Supplier is a leading manufacturer and supplier of high-quality Industrial High Torque Brushless AC Servo Motors. These motors are designed to deliver exceptional performance, high dynamic response, and robust reliability, making them ideal for a wide range of industrial applications requiring precise control and high torque output.
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Product Overview


The 3 Phase Mini 24v Industrial High Torque Brushless AC Servo Motor with Encoder is a cutting-edge motion control component designed to address the need for precise, high-torque performance in space-constrained industrial environments. Unlike traditional brushed motors, this brushless AC servo model eliminates mechanical wear from brushes, significantly extending service life while reducing maintenance costs. Equipped with a high-precision encoder for real-time position and speed feedback, it ensures accurate operational control—critical for applications where even minimal deviations can impact production quality.


Our motor is built to balance power and size: its "mini" form factor makes it ideal for equipment with limited installation space (such as small-scale CNC machines or desktop robotics), while its high torque output guarantees it can handle heavy-duty loads. With a foundation in ISO-certified manufacturing processes and a team of 13 senior engineers (each with over 20 years of motor design experience), we ensure every unit meets global industrial standards, delivering consistent performance across sectors like plastics, metalworking, textiles, and woodworking.


AC Permanent Magnet Servo Motors


Product Features


High Torque-to-Inertia Ratio for Dynamic Performance

This servo motor is optimized for rapid acceleration and deceleration, thanks to its high torque and low inertia design. The torque-to-inertia ratio ensures that the motor responds quickly to control signals—essential for applications like pick-and-place robots or high-speed conveyor systems, where sudden speed changes are required. Additionally, it supports up to 300% peak overload, enabling it to handle temporary heavy loads without performance degradation, making it reliable for intermittent high-demand tasks.


Compact Size with Space-Saving Design

Despite its powerful torque output, the motor features a miniature, space-saving structure that fits into tight installations. This design advantage is particularly valuable for small-to-medium-sized automation equipment (e.g., tabletop CNC routers or compact robotic arms) where larger motors would disrupt layout or limit functionality. The compact form does not compromise durability, as the motor retains a robust aluminum alloy housing to resist vibration and impact.


IP65-rated Protection for Harsh Environments

Industrial settings often involve dust, water spray, or chemical residues—factors that can damage unprotected motors. Our 3 Phase Mini 24v Industrial High Torque Brushless AC Servo Motor with Encoder carries an IP65 rating, meaning it is fully sealed against dust ingress and low-pressure water jets. This protection ensures consistent performance in harsh conditions, such as metalworking shops (with coolant splashes) or textile mills (with lint and humidity).


Versatile Feedback and Energy Efficiency

The integrated encoder provides multiple feedback options (including incremental, absolute, resolver, and SinCos) to match different control system requirements—allowing for adjustments in accuracy and resolution based on application needs. For example, absolute encoders are ideal for robotics that require position memory after power loss, while incremental encoders suit high-speed milling machines. Additionally, the brushless design reduces energy loss by minimizing friction, resulting in a higher efficiency rating compared to brushed alternatives—lowering long-term operational costs for users.


Applications


The 3 Phase Mini 24v Industrial High Torque Brushless AC Servo Motor with Encoder is versatile across industries, thanks to its balance of power, precision, and compactness. Below are key application areas where it delivers exceptional value:


Material Handling and Robotics

In material handling, the motor powers conveyors, automated guided vehicles (AGVs), and pick-and-place robotic arms. Its high torque ensures smooth movement of heavy loads (up to the motor’s peak torque range of 2.88 Nm to 255.0 Nm), while the encoder’s real-time feedback prevents position errors—critical for assembly line efficiency.


Metalworking Machinery

For metalworking equipment like CNC milling machines, drilling machines, and cutting tools, the motor’s precise speed control (rated speeds from 1,000 to 6,000 RPM) and high torque enable clean, accurate cuts. The IP65 rating also protects against coolant and metal shavings, ensuring long-term reliability in machining shops.


Textile and Plastics Industries

In textiles, the motor drives high-speed looms and fabric cutting systems—its rapid response to control signals maintains consistent fabric tension and cutting precision. In plastics processing, it powers injection molding machines and extrusion lines, where its ability to handle 300% peak overload accommodates the sudden torque demands of mold clamping and material extrusion.


Woodworking and Automation

Woodworking equipment such as CNC routers and panel saws rely on the motor’s precision to create detailed cuts in wood, plywood, or MDF. The compact design fits into the router’s spindle assembly, while the encoder’s accuracy prevents misalignments that would ruin workpieces. It also integrates seamlessly into general industrial automation systems, such as packaging machines or assembly line conveyors, where space and reliability are top priorities.


FAQ


Q1: What is the peak torque range of the 3 Phase Mini 24v Industrial High Torque Brushless AC Servo Motor with Encoder?

The motor supports up to 300% peak overload, with a peak torque range of 2.88 Nm to 255.0 Nm. This range makes it suitable for both light-duty applications (e.g., small robotic arms) and heavy-duty tasks (e.g., large CNC mills).


Q2: Is this motor suitable for high-speed industrial applications?

Yes. The motor has a rated speed range of 1,000 to 6,000 RPM, which meets the speed requirements of most high-speed industrial equipment—including high-speed looms, CNC cutting machines, and automated packaging lines. The encoder’s real-time feedback also ensures speed stability at high RPMs.


Q3: What feedback options are available for the encoder?

We offer four main feedback options to match different application needs: incremental encoder, absolute encoder, resolver, and SinCos encoder. Incremental encoders are cost-effective for basic speed/position control, while absolute encoders are ideal for applications requiring position memory after power loss (e.g., robotics). Resolvers and SinCos encoders provide higher accuracy for precision-critical tasks like aerospace component machining.


Q4: Can the motor be customized for specific industrial needs?

Yes. We provide ODM/OEM solutions to tailor the motor to your requirements. Customizable parameters include voltage (beyond the standard 24V), torque output, encoder type, housing material (for extreme temperatures or corrosion resistance), and lead wire length. Our engineering team works with clients to design motors that fit unique equipment layouts or performance demands.


Q5: What protection does the motor offer against harsh industrial conditions?

The motor features an IP65 rating, which provides complete protection against dust ingress and low-pressure water jets (e.g., coolant splashes, washdowns). For applications with more extreme conditions (e.g., high temperatures or chemical exposure), we can customize the housing with heat-resistant or corrosion-resistant materials upon request.


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